Basic principles of wire installation
Container conveying system
Empty containers (such as bottles and cans) are orderly transported to the filling station at fixed intervals through conveyor belts, star wheels, or chain plates.
Positioning devices (such as photoelectric sensors, baffles) ensure that the container is accurately stopped below the filling head.
Quantitative filling system
Volumetric fillingControl liquid volume through piston pump, peristaltic pump or quantitative cylinder (suitable for viscous liquids such as sauces and medicinal liquids).
gravity fillingUsing liquid level differences and valves to control flow (suitable for low viscosity liquids such as water and beverages).
Vacuum fillingBy negative pressure suction, avoid liquid dripping (suitable for volatile liquids such as alcohol).
Weighing fillingHigh precision electronic scales monitor weight in real-time and provide feedback to control filling volume (suitable for high-value materials such as cosmetics and pharmaceuticals).
Sealing and sealing system
Immediately seal after filling, including methods such as capping, pressing, heat sealing, aluminum foil sealing, etc., to ensure product sealing.
control system
PLC (Programmable Logic Controller) coordinates the actions of each workstation, adjusts the filling speed and dosage.
The touch screen human-machine interface (HMI) is used for parameter setting and fault monitoring.
From material supply, filling, sealing to packaging, the filling line can achieve fully automated operation, reducing manual intervention. Using PLC control system and touch screen interface, operators only need to set parameters to complete adjustments such as filling volume and speed.
The equipment design focuses on stability, with vacuum capping device and no bottle cap function to reduce downtime risks and ensure long-term efficient operation.
The empty bottles are conveyed to the filling station through a rotary bottle feeder or a linear conveyor belt, equipped with photoelectric sensors to detect the bottle position, automatically adjust the conveying speed, and avoid bottle accumulation or omission. The filling accuracy can reach ± 1% using a servo motor-driven piston pump, screw pump, or weighing filling system, avoiding the errors of traditional manual filling. The weighing and filling system controls the flow rate through gravity, reducing the dripping and waste of high viscosity sauces. The filling head is equipped with anti drip devices (such as suction function) to ensure no residue after filling, improving the appearance and hygiene standards of the product.
The filling line can be used independently or linked with capping machines, labeling machines, etc. to form a customized production line that meets the needs of different packaging forms. Automated operations reduce reliance on manual labor, saving over 50% of manpower on a single line while avoiding losses caused by human errors. Accurate filling and anti drip design can control single bottle loss at the milliliter level, resulting in significant long-term cost savings.
Mushroom Sauce Filling LineWidely used in fields such as food, cosmetics, medicine, and chemical engineering. Its core advantage lies in its efficient and precise filling capability and high level of automation. The paste bottling line is usually composed of multiple modular units, forming a complete filling sealing packaging assembly line.