Fully automatic BIB aseptic filling machine

The fully automatic BIB aseptic filling machine is a device specifically designed for filling liquid products under aseptic conditions. The continuous filling line is suitable for continuous filling of pre cut bags. The equipment automatically completes the entire process of BIB bag segmentation, feeding, filling, sealing, and output, improving production efficiency and reducing labor intensity. Suitable for filling products such as drinking water, alcohol, fruit juice, dairy products, edible oil, syrup, freshly mixed beverage packs, egg whites, etc.

　　1、 Equipment Introduction

　　Fully automatic BIB aseptic filling machineIt is a specialized equipment designed for filling liquid products under sterile conditions. The continuous filling line is suitable for continuous filling of pre cut bags. The equipment automatically completes the entire process of BIB bag segmentation, feeding, filling, sealing, and output, improving production efficiency and reducing labor intensity. Suitable for filling products such as drinking water, alcohol, fruit juice, dairy products, edible oil, syrup, freshly mixed beverage packs, egg whites, etc.

　　2、 Scope of application

Liquid products:Fully automatic BIB aseptic filling machineSuitable for filling various viscous or non viscous fluid products, including fruit and vegetable juices, jams, concentrated juices, dairy products, edible oils, syrups, etc.

Packaging form: Suitable for sterile bags of different specifications and capacities, such as 3L, 5L, 10L, 20L, etc., to meet diverse packaging needs.

3、 Equipment features

1. Purpose:Fully automatic BIB aseptic filling machineSuitable for filling various viscous or non viscous fluid products, such as vegetable juice, jam, concentrated juice, dairy products, edible oil, syrup, etc.

2. Safe and reliable: The equipment is equipped with a sterile room, and the process of removing, filling, and sealing sterile bags operates automatically in a sterile environment. The filling head is equipped with a cap removal confirmation system, and can only be filled after the sterile cap is confirmed to be removed. Reliable bag opening design ensures smooth operation of the equipment without damaging the bag opening.

3. Aseptic environment: The equipment completes filling in a sterile room and uses steam spraying to sterilize the bag opening and filling room, ensuring a sterile state during the filling process. The sterile room is maintained at 90-100 ℃. When the temperature is detected to be below the set temperature, the equipment stops filling and alerts the operator. The filling room adopts a vacuum system to suction and discharge condensed water and dirt from the sterile room.

4. Excellent accessories: Adopting the measurement mode of German Cologne or E+H flowmeter, the measurement is stable and the accuracy is high.

5. High degree of automation: including a control system composed of human-machine interface and PLC, with a high degree of automation, it can automatically complete the entire process of BIB bag segmentation, bag feeding, filling, sealing, output, etc., improving production efficiency and reducing labor intensity.

6. Flexibility and compatibility: Suitable for sterile bags of different specifications and capacities, such as 3L, 5L, 10L, 20L, etc., making product production more flexible.

7. Filling capacity: Depending on different models, the filling capacity can range from tens of bags/hour to hundreds of bags/hour, such as 300-350 bags/hour (10L sterile bags).

8. Materials and Design: Reasonable and multi-dimensional layout to ensure hygiene and ease of cleaning. The rack is made of SUS304 stainless steel, and the pipes and valves in contact with the material are made of 316L stainless steel. The hoses comply with FDA certification.

9. CIP cleaning function: Unique automatic CIP cleaning design, one click start, multi-dimensional cleaning, can meet the CIP cleaning needs of various materials.

4、 Technical parameters

1. Packing standard: 1-inch butterfly shaped sterile bag (1-25L)

2. Filling capacity: ≤ 360 bags/H

3. Filling accuracy: ± 0.5%

4. Power requirement 380VAC 50HZ 4KW

5. Compressed air requirement: 6-8 bar, 10m3/H

6. Food steam: 2-4 bar 50KG/H

7. Equipment dimensions: length 4100mm * width 1200mm * height 2300mm

　　5、 Technology upgrade point

1. Aseptic technology improvement: Upgrade the design of the sterile room and adopt more efficient sterilization methods, such as hydrogen peroxide or ultraviolet sterilization, to further improve the stability of the sterile environment.

2. Intelligent control system: Introduce better PLC and touch screen technology to achieve remote monitoring and fault diagnosis, and improve the intelligence level of equipment.

3. Energy saving design: Optimize the energy utilization efficiency of equipment, adopt energy-saving motors and pumps, and reduce energy consumption.

4. Self cleaning system: Improve the CIP cleaning system, add automatic flushing and disinfection functions, reduce manual intervention, and improve cleaning efficiency.

5. Material upgrade: Use higher quality stainless steel materials to improve equipment durability and corrosion resistance.

　　6、 High quality accessories

The supporting equipment of Shanghai Chengxun comes from high-quality brands in the industry, such as Spirax valves, Delixi transformers, Siemens PLC programs, Wilton diaphragm pumps, E+H flow meters, Schneider electrical control components, etc. High quality accessories can ensure stable and long-lasting operation of each device.

　　7、 One stop customization service

Shanghai Chengxun provides full cycle customized services for fluid food processing projects: sending a professional team to understand the customer's business, survey the site, analyze materials, and plan the factory according to production capacity at the beginning; Subsequently, the R&D team used 3D modeling to design customized equipment, selected high-quality materials and high-precision processing, and delivered them after multiple tests met the standards; When the equipment arrives, the installation team will construct according to the drawing. After installation, the commissioning engineer will conduct commissioning and train the operators; 24-hour after-sales response, sufficient spare parts to ensure equipment operation.

8、 Professional and efficient team

Shanghai Chengxun has a cross functional team covering sales, procurement, design, manufacturing, quality control, and scheduling.

Sales accurately grasp demand, procurement strictly controls materials, designs carefully planned plans, manufactures products according to standards, quality controls the entire process, and schedules to ensure project progress. Each department closely cooperates with a sense of responsibility and follows up on the entire process from consultation to delivery. In the face of industry changes, the team continues to learn through training and seminars.

Shanghai Chengxun is committed to ensuring stable operation of products in various projects, taking pride in high-quality products and good customer relationships. We look forward to using our team's professional strength to assist your career development.