Aseptic cold filling blowing filling rotary machine

The sterile cold filling, blowing, filling and spinning machine has a wide range of applicability for beverage products. On the basis of aseptic cold filling technology, the aseptic blowing filling rotary machine integrates blowing bottle, packaging material disinfection, filling and capping solutions. The complete sterilization process ensures the aseptic state of liquid packaging process through a complete isolation area, providing the most perfect packaging service for all neutral and other types of beverages.

Aseptic cold filling blowing filling rotary machine

PET bottle aseptic cold filling technology, widely applicable to beverage products. On the basis of aseptic cold filling technology, the aseptic blowing filling rotary machine integrates blowing bottle, packaging material disinfection, filling and capping solutions. The complete sterilization process ensures the aseptic state during liquid packaging through a complete isolation area, providing perfect packaging services for all neutral and other types of beverages.

Scope of application:

Mainly used for packaging PET bottles of tea, fruit juice, plant protein beverages, liquid milk, etc

Capacity Range:

5000 bottles/hour -48000 bottles/hour; Suitable bottle size 150ml-1500ml

PET bottle blowing, filling and spinning integrated machine production line:

Blowing, irrigating and spinning integrated machine

Blowing-Filling-Capping Combiblock

Product Overview:

Complete the complete actions of blowing, filling, and capping on a single device, and use a single machine to complete the innovative packaging technology from bottle preforms to bottled liquid products.

1. Efficient, environmentally friendly, clean, economical, and flexible, improving the production efficiency of the entire line and reducing overall production costs.

2. We create intelligent manufacturing solutions for different customers.

1. Our intelligent manufacturing solutions for different customers.

3. Build a personalized and customized complete drinking water production line.

2. New customized drinking water production line.

4. Selection of main equipment schemes (for reference)

3. Main equipment scheme selection (for reference)

5. Equipment selection principles:

1) The product has strong adaptability, complete functions, high degree of automation, mature stability, and low power consumption.

2) Stable performance, low failure rate, compact structure, easy operation and maintenance.

3) Save investment, reasonable price, good after-sales service, and good reputation.

4) Aim at the domestic advanced level as much as possible and prioritize the use of mature and advanced equipment to achieve the processing of its key processes.

4. Equipment selection principle:

1) The product has strong adaptability, complete functions, high degree of automation, maturity and stability, low power consumption.

2) Stable performance, low failure rate, compact structure, easy operation and maintenance.

3) Save investment, reasonable price, good after-sales service, good reputation.

4) Aim at the domestic advanced level as far as possible, giving priority to the use of mature and advanced equipment to achieve the processing of its key processes.

B、 Dedicated to providing a full range of customized solutions for liquid packaging products

Dedicated to providing a full range of customized solutions for liquid packaging products

What kind of packaging do you need to design? Labeling and labeling of bottle body labels (self-adhesive or hot melt adhesive).

What kind of packaging do you need to design? Bottle label cover label, labeling (self-adhesive or hot melt adhesive).

2. The nominal capacity of the bottle is 500ml, and there are several other capacity bottles available

The nominal capacity of the bottle is such as 500ml bottle, and there are several other volume bottles respectively

3. Different requirements for bottle mouth, bottle cap, and automation can affect equipment selection?

Does the difference in bottle mouth and cap and automation requirements affect how the equipment is selected?

4. Our company provides turnkey engineering services for the entire factory, making customers more worry free and ensuring high coordination and stability before and after the entire production line.

Our whole factory turnkey engineering services, so that customers more worry and the whole line before and after a high degree of cooperation, good stability.

C. PET bottle aseptic filling and packaging solution: applicable products: UHT milk, room temperature yogurt, tea drinks, fruit juice, coffee, functional beverages, plant protein, liquid milk, etc

Various liquid foods

Applicable Products：UHT milk, normal temperature yogurt, tea, juice, coffee, functional drinks, vegetable protein, liquid milk, etc All types of liquid food
Applicable containers: PET bottles of various capacities and shapes

Suitable Container：PET bottles of various shapes and capacities
Filling method: non-contact filling, room temperature filling (25-30 ℃)

Filling Method：Non-contact filling Room temperature filling (25-30℃)
Production capacity: 5000 bottles/hour -48000 bottles/hour

Production Capacity：5000 bottles/hour – 48000 bottles/hour

D、 Our company provides customized PID process design drawings for bottled water production lines for customers

Our customized PID process design for bottled water production line

E、 Process flow of PET bottle sterile juice granule beverage production line for whole plant engineering:

Whole plant project PET bottled water production line process flow:

How to build a complete sterile cold filled beverage production line? Our company will provide you with the most professional technical solutions and reasonable planning suggestions

(How to build a complete aseptic cold filling beverage production line, our most professional technology to answer your questions and give you reasonable planning suggestions.)

The flowchart has been completed and is awaiting provision.

This flowchart is only a schematic reference diagram. The final detailed process shall be subject to the equipment and PID diagram confirmed during implementation as agreed in the contract between both parties.

F、 Introduction to the relevant advantages of our equipment

The relevant advantages of our equipment are introduced

1. Glade has mature low, medium, and high-speed PET bottle aseptic filling technology, which has a wide range of product applicability. For high acid and low acid products, the sterilization efficiency of the entire system can reach 5D or 6D. The sterilization process is divided into wet sterilization and dry sterilization, which are used for sterilization of packaging materials such as bottles, caps, and the environment. The sterile area is achieved through isolators, and the graded clean space inside the unit is maintained by positive pressure.

1、GRANDEE with mature low, medium and high speed PET bottle aseptic filling technology, the technology has a wide range of product applicability. For high-acid and low-acid products, the sterilization efficiency of the entire system can reach 5D or 6D. The sterilization process is divided into wet sterilization and dry sterilization, which are used for the sterilization of packaging materials such as bottles and caps and the environment. The sterile area is achieved by means of isolators, and the graded clean space inside the unit is maintained by positive pressure.

2. Dry and wet process equipment (advantages and features of dry blowing, filling, and spinning technology save energy consumption: water, electricity, gas, disinfectant): Dry blowing, filling, and spinning technology reduces the footprint by 20-30%, saves energy (saves steam, reduces sewage discharge, saves disinfectant usage, and saves electricity for filling machines and auxiliary equipment), and uses dry process production lines to produce beverages such as milk and juice, greatly reducing costs and improving product competitiveness.

2、Dry and wet equipment (dry blowing and spinning process advantages of energy saving: water, electricity, gas, disinfectant) : dry blowing and spinning covers less area: 20-30%, save energy (save steam, reduce sewage discharge, save the amount of disinfectant, filling main machine and auxiliary machine application to save electricity), the use of dry process production line to produce milk, juice and other beverages greatly reduces the cost, while improving product competitiveness.

G、 Provide the most perfect packaging service for all neutral and other types of beverages.

Perfect packaging for all neutral and other beverages.

H、 Aseptic filling equipment: Fully automatic completion of bottle embryo sorting, bottle embryo conveying, embryo dust removal, embryo sterilization, embryo heating, bottle blowing, bottle testing, aseptic filling, capping, cap sterilization, capping, servo capping, bottle dispensing, and finished product conveying.

Aseptic filling equipment: fully automatic finishing of bottle embryo, bottle embryo conveying, embryo dust removal, embryo sterilization, embryo heating, blowing, bottle testing, aseptic filling, cap arrangement, cap sterilization, capping, servo screw cap, bottle out and finished product conveying.

1. It can be compatible with gas containing sterile filling, non gas containing sterile filling, and fruit filling.

It can be compatible with gas aseptic filling, non-gas aseptic filling and fruit filling.

2. Adopting advanced bottle dry sterilization technology and linear/rotary equipment architecture.

Advanced bottle sterilization technology and linear/rotary equipment architecture.

H、 Introduction to the technical characteristics and related advantages of sterile production lines.

Technical Features

·01 Friendly HMI human-machine interface, multiple languages can be freely switched.

·02 Advanced ceramic reflection and insulation heating system ensures even heating of bottle preforms.

·03 Unique high-pressure gas recovery system, saving over 30% of compressed air.

·04 can be equipped with an ion gas dust removal device to improve the cleanliness of packaging containers.

·The servo stretching system customized and developed by 05 is suitable for bottle preforms with various stretching ratios, and can achieve infinite variable speed and high-precision positioning.

·The simple and safe filling valve body design of 06 fully ensures material safety.

·07 can be equipped with a high-pressure gas path sterilization system to ensure safe operation of the high-pressure gas path.

·Multiple packaging sterilization processes are available to meet the needs of various products.

·Multiple flow rate filling methods can be used to achieve alternating fast and slow filling to meet different characteristics of beverage filling.

·10 disinfectant immersion or online spray bottle cap disinfection machine.

·An automated process detection, control, and data reporting system for sterile monitoring of all key links in the production line.

·Equipped with comprehensive CIP, COP, SIP, and SOP cleaning systems, ensuring the process safety of the filling environment.

·Aseptic cold filling equipment

·1、 Overview:

·The sterile cold filling production line is an advanced equipment that optimizes various technologies such as cleaning and sterilization, sealing and isolation, microbial detection and control, air purification, filling and sealing, and automation control, and is applied to the production of acidic beverages, neutral non protein beverages, and some neutral protein beverages. This device can expand the beverage filling process and maintain the nutritional content, flavor, and color of beverage products well, especially for some thermosensitive beverages

The material is better. Provide a wide range of space for diversified product appearance design and reducing PET bottle costs.

·2、 Product features:

·1. The whole machine adopts modular design, combining various functional modules into an easy-to-use all-in-one machine;

·2. The whole machine adopts isolation cover sealing, high-efficiency fan and sterile filtration system to ensure positive pressure and sterile state of the internal space;

·3. A fully automatic process detection, control, and recording system that can monitor and record the relevant processes of each link in the production line in real time.

·4. Tunnel type disinfectant infusion, maintain sterilization, and thoroughly sterilize;

·5. Adopting imported high-efficiency nozzles for all-round sterile water flushing bottles, effectively ensuring that the residual disinfectant meets the standard;

·6. Non contact filling valve to avoid cross infection and ensure safety;

·7. Electromagnetic induction flowmeter or weighing sensor accurately quantifies the filling volume;

·8. Automatic CIP cleaning fake cup mechanism ensures efficient, clean, and convenient cleaning.

·9. The bottle cap is sterilized by soaking and rinsed with tunnel type sterile water, ensuring thorough sterilization.

·10. Adopt constant torque magnetic sealing mouth to ensure the sealing qualification rate;

·11. The sealing transmission part adopts steam heat shielding technology, effectively ensuring the isolation between sterile areas and contaminated areas.

·12. The moving parts and rotating mechanism of the whole machine adopt liquid sealing technology to ensure that the sterile area is not contaminated.

·13. The whole machine adopts an external centralized lubrication system, which is safe, convenient, and ensures long-term and stable lubrication effect;

·14. The CIP, SIP, COP, SOP and other cleaning and sterilization processes inside and outside the machine are fully automatically controlled, which is efficient, convenient and fast;

·Advantages of aseptic filling technology:

Aseptic filling technology integrates aseptic isolation technology, sealing technology, microbial control technology, filling and sealing technology, and air purification technology, so the production process has special advantages:

1. Wide range of applicable beverages, suitable for all liquid beverages, such as acidic beverages, some non protein beverages, plant-based protein beverages, dairy beverages

2. Filling at room temperature reduces the loss of nutrients in beverages due to high temperatures, making the product more nutritious and preserving the original flavor and color of the beverage to a certain extent.

3. Wide range of applicable packaging materials, reducing packaging costs and improving packaging appearance diversity

4. Effectively enhance the market competition of beverage manufacturers

Aseptic filling technology can fill sterile materials into sterile packaging containers in a sterile environment, thereby achieving long lead times at room temperature.