Equipment configuration for artificial rice production line: powder mixer → feeding machine → extruder → vibrating screen → air blower → multi-layer oven → cooling conveyor → packaging machine
Artificial rice production lineIntroduction:
Grain is one of the main sources of nutrition for humans, but the nutrient content of general grains varies Due to the loss of a large amount of protein and trace elements during the processing of grains, the nutritional content is greatly reduced. Artificial rice (simulated food) technology is a breakthrough in the principle of extrusion in the field of grain recycling The major feature of this technology is to add various essential nutrients for the human body to food, producing various health foods, therapeutic foods, and functional foods The product is convenient to consume, easy to digest and absorb, and is highly welcomed by consumers.
This production line can use various grains and cereals such as rice, millet, black rice, buckwheat, etc. as raw materials, and add various vitamins, proteins, and minerals for processing. After being squeezed, matured, and shaped in an extruder, new fortified rice is regenerated. Its consumption method is the same as natural rice and is simpler and more convenient, both nutritious and more adaptable to modern life rhythms.
Artificial rice production lineThe process flow:
From left to right: raw material mixing → extrusion molding → primary drying → secondary drying → polishing → screening → packaging
Process composition:
1. Powder mixer: Rice noodles is mixed with some additives alone or partially, and a certain amount of water is added to fully mix evenly.
2. Feeding machine: Using a motor as the power source for spiral conveying, the mixed raw materials are transported to the feeding hopper of the extruder, ensuring convenient and fast feeding.
3. Squeezing machine: With a dedicated control cabinet, it can extrude rice grains under high pressure environment, adjust the process and replace the mold to produce rice grains of different shapes.
4. Vibration screen: The extruded particles contain some temperature and viscosity, which are spread out through the vibration screen to avoid sticking together.
5. Fan: Convey the product to the oven, and the height of the elevator is determined according to the oven.
6. Multi layer oven: The oven is mostly an electric oven, with a temperature adjustable between 0-200 degrees through a control cabinet. The interior is made of stainless steel double-layer mesh bags, and the baking time can be adjusted according to the speed to reduce particle moisture and increase shelf life;
7. Cooling conveyor: The dried particles contain a certain temperature, which is cooled to room temperature to ensure packaging quality.
Technical Specifications:
| model | SX2000-100Single screw production line | SX3000-100Single screw production line |
| Total power | 65kw | 70kw |
| Actual power consumption | 40kw | 45kw |
| Main motor power | 30kw | 30kw |
| production capacity | 40-50kg/h | 40-60kg/h |
| Overall dimensions | 30x1.05x1.96m | 32x1.05x1.96m |
Regenerated rice production lineThe sample: