Recently, good news came from Wuxi Qingyue Machinery Manufacturing Co., Ltd. The large-scale Chinese herbal medicine 3D mixer tailored by the company for a well-known Chinese medicine enterprise in China has successfully completed all trial machine verifications and has been officially delivered to customers for production. The successful application of this equipment marks another important breakthrough in the field of high-end Chinese medicine pharmaceutical equipment in China, and lays a solid equipment foundation for comprehensively improving the product quality and consistency of traditional Chinese patent medicines and simple preparations and Chinese medicine formula granules.
Challenge industry challenges and achieve new heights of uniform mixing
The raw materials of traditional Chinese medicine have complex and diverse forms, covering rhizomes, whole plants, powders, granules, etc. Their physical properties vary greatly, which puts high demands on the "homogenization" ability of mixing equipment. The traditional mixing method is difficult to avoid material stratification and specific gravity segregation, which directly affects the stability and safety of drug efficacy.
The 3D mixer launched by Wuxi Qingyue Machinery is based on its unique active 3D spatial motion technology. During the testing process, the mixing barrel is driven by a specially designed transmission system to simultaneously rotate and revolve, causing the material to form a complex "vortex like" motion trajectory inside the barrel. Through on-site testing of batches containing materials of various densities and shapes, the equipment can achieve a mixing uniformity of over 99.5% in a very short period of time, far exceeding relevant national standards and solving the blind spots and layering problems in traditional mixing processes.
As a specialized equipment designed for the pharmaceutical industry, this 3D mixer strictly adheres to GMP (Good Manufacturing Practice) requirements from the beginning of its design.
Fully enclosed structure: ensuring no leakage or contamination of materials during the mixing process, effectively preventing cross contamination.
Mirror polishing process: The inner wall of the equipment and all parts in contact with the material are made of high-grade stainless steel and undergo mirror polishing treatment, which is smooth and easy to thoroughly clean and sterilize.
Intelligent control system: Integrated with PLC touch screen control system, it can accurately set parameters such as mixing time and speed, and all production data can be recorded and traced, providing strong guarantee for the quality management of the entire process of drug production.
At the trial site, the customer's technical manager stated, "This 3D mixer not only has good mixing effect, but its rigorous GMP design and convenient operability are highly compatible with our intelligent and digital upgrade strategy, providing key equipment support for our subsequent product quality and efficiency improvement. ”
The person in charge of Wuxi Qingyue Machinery pointed out that the successful trial and delivery of the equipment is an important achievement of its deep cultivation in the field of solid pharmaceutical equipment. This model, with its high efficiency, stability, and safety characteristics, is not only suitable for mixing raw materials of traditional Chinese medicine, but also widely used in precision mixing processes in the fields of traditional Chinese medicine formula granules, health products, food, and chemical powders.