The design principle of high-temperature instantaneous sterilization machine is based on the destruction of microbial cell structure by short-term high temperature to achieve commercial sterility. Its core is to use ultra-high temperature environment to denature microbial proteins, while combining rapid cooling technology to reduce the loss of heat sensitive components. Below is a detailed explanation:
1、 Core principle of high-temperature instantaneous sterilization machine: high-temperature inactivation enzyme activity and microbial protein denaturation
By exposing the material to saturated steam at 130-140 ℃, the cell membrane and enzyme system of microorganisms are destroyed in an ultra-high temperature environment. Proteins in microorganisms undergo irreversible denaturation at high temperatures, leading to enzyme inactivation, metabolic arrest, and ultimately death.
2、 Composition of high-temperature instantaneous sterilization machine equipment: modular design ensures efficient operation
1. Heating system: using superheated steam generator or resistance heating tube to provide a stable high-temperature environment.
2. Temperature control unit: Real time monitoring and adjustment of temperature through PID controller to ensure that the sterilization process meets process requirements.
3. Cooling module: Using hot and cold material heat exchange devices or vacuum flash evaporation technology, the material temperature is reduced to around 50 ℃ within a few seconds to prevent the degradation of thermosensitive components.
4. Safety monitoring: Equipped with pressure sensors, temperature sensors, and safety valves to prevent equipment from operating under overpressure or over temperature.
3、 Core advantages of high-temperature instantaneous sterilization machine: no chemical residue and high efficiency and energy saving
1. No chemical residue: relying solely on physical high-temperature sterilization to avoid potential residue issues caused by chemical disinfectants, in compliance with safety standards in the food and pharmaceutical industries.
2. Efficient and energy-saving: Short term processing reduces energy consumption, while the heat exchanger design achieves waste heat recovery, further reducing operating costs. For example, the steam consumption of equipment is reduced by more than 30% compared to traditional methods.
3. Continuous production: Modular design supports 24-hour continuous operation, with a daily processing capacity of tens of tons per device, meeting the needs of industrial large-scale production.
