In modern animal husbandry, feed accounts for more than 70% of the breeding industry. The market competition pressure caused by industry cycle fluctuations forces breeding enterprises to switch production modes. Traditional feed management methods usually rely on manual experience, which is difficult to achieve precise control and leads to problems such as feed waste and uneven animal growth.

Industry pain points

1. Insufficient weighing accuracy

Traditional weighing systems have limited accuracy and are difficult to meet high ingredient standards, resulting in increased deviations in feed formulas, affecting product quality, and causing waste of raw materials;

2. High equipment loss rate

The communication method of weighing products is single, which has not been effectively integrated with other processing equipment, lacks intelligent control, and manual weighing errors result in low efficiency;

3. Low degree of automation

Weighing products are susceptible to complex environmental factors such as dust and humidity in feed factories, which can lead to malfunctions and deviations, affecting production efficiency;

4. Difficulty in data traceability

The factory lacks a comprehensive digital system, resulting in incomplete or manual recording of weighing data, making it difficult to trace product quality.

Advantages of the Plan

Processing flow of aquaculture industry

Jieman Technology is deeply involved in the livestock industry and has launched an integrated weighing solution of "tower weighing data linkage intelligent decision-making", which realizes the full chain digital control from raw material storage, formula feeding to breeding data analysis, improves the precision, automation and intelligent management of feed feeding, and helps breeding enterprises reduce costs and increase efficiency.

A. Intelligent regulation, precise feeding, and cost reduction:

The Jieman feed tower weighing scheme helps optimize feed ratios by accurately measuring feed consumption and avoiding waste caused by excessive feeding. At the same time, adjust the feed formula according to the different needs of animal growth stages to ensure nutritional balance;

B. Strong anti-interference ability, adaptable to harsh environments, low failure rate:

Jieman weighing products have a stainless steel shell with an IP65 rating, strong anti-interference ability, and more stable performance. They are suitable for dust, high load, and vibration environments in the aquaculture industry, and can also be used in environments with large temperature differences of -40~75 ℃ to reduce failure rates and meet real-time production line requirements;

C. Automated weighing reduces manual intervention and optimizes production efficiency:

By adopting Jieman's automated and intelligent feeding equipment, timed, quantitative, and qualitative feeding can be achieved, reducing the workload of manual feeding and improving breeding efficiency. At the same time, the Jeman material tower weighing management system also has remote monitoring and alarm functions, further reducing manual labor intensity;

D. Real time data transmission and storage, convenient for digital management:

It has data storage and analysis functions, which can monitor the weight of materials in the silo in real time, providing data basis for breeding management. It can monitor, manage and optimize the entire breeding weighing chain in a more efficient way, and can more accurately grasp the breeding plan and management measures.

Application of Livestock Processing Weighing Products

A. Weighing instrument

GMT-H4 weighing instrument

Easy debugging, automatic fault alarm

01. Strong stability and convenient installation and adjustment

The stainless steel shell has an IP65 rating, strong anti-interference ability, and more stable performance, suitable for dust, high load, and vibration environments in feed processing workshops. It maintains stability under dynamic weighing and vibration conditions, meeting the real-time needs of production lines;

Four channel combination use, convenient to use, realizing the function of weighing digital system;

● Assistance in sensor installation and debugging, as well as automatic adjustment of angle difference, ensuring high efficiency and stability;

02. Convenient troubleshooting and strong flexibility

● Users can view detailed weighing information of each simulated sensor, which helps them intuitively understand the working status of the weighing system. By recording, the root cause of the fault can be quickly located, improving the efficiency of troubleshooting;

● Support the design of customized weighing systems, where each channel can accommodate sensors with different ranges and sensitivities;

GMT-H1 Tower Weighing Manager

Remote monitoring of device status,

Real time monitoring of the inflow and outflow of materials in the material tower

01. Easy installation and rich interfaces

Adopting a suspended on-site installation method, with a protection level of IP65;

● 1-way 6-wire analog sensor interface, capable of connecting up to 8 350 Ω sensors at most;

● Support two methods of theoretical value calibration and weight calibration;

● Supports 1-channel RS485 serial communication function and 1-channel network port communication function;

● Supports GPRS, Modbus RTU, Modbus TCP/P communication methods and continuous reporting methods, and can automatically upload instrument status and weight information, as well as incoming and outgoing information at set time intervals;

Scan input through IO port to obtain material level information;

02. Automatic material management and remote monitoring

Automatically determine and record the weight data details of incoming and outgoing materials for the past 2 months; Automatically perform data statistics by date and query cumulative data;

● Real time viewing of tower weighing data through mobile app and computer web, comprehensively grasping the operation dynamics of the breeding farm, making it convenient for users to grasp the feeding and discharging situation of the tower at any time;

GMT-P1 weighing instrument

Durable and stable, strong anti-interference ability

Fearless of dust, moisture, and vibration environment

01. Strong stability and convenient installation and adjustment

The stainless steel shell has an IP65 rating, which is dustproof, waterproof, and has strong anti-interference capabilities. It has more stable performance and is suitable for dust, high load, and vibration environments in feed processing workshops. It maintains stability under dynamic weighing and vibration conditions, meeting the real-time needs of production lines;

● It can automatically control the weighing and feeding of raw materials according to the formula, ensuring accurate proportions and reducing raw material waste;

Support multiple calibrations such as weight free, theoretical value calibration, preset point calibration, etc. for easy debugging and reduced manual technical after-sales service;

02. Strong flexibility

Rich communication interfaces: Modbus TCP/IP, Profinet, Ethernet, Ethercat, CC Link IE, etc;

Can be integrated into various automation equipment and control systems to achieve data transmission and facilitate digital management of production;

B. Weighing accessories

Intelligent and convenient multi-channel weight signal stable summary

GM-JX-M weighing junction boxFor the four wire "sensor hub", by adjusting the resistance of the precision potentiometer, compensating and correcting the four corner deviation, it can quickly solve customer difficulties in special weighing situations (or scale structures) where the measurement results are affected by large corner deviations. Widely used in industries such as aquaculture, mixing plants, infrastructure, and chemical engineering.

load cell

Accurate perception of occasion weight

01. Functional Features

Can be used for the installation and use of weighing systems with 3/4/6/8 support points;

● Optional digital or analog sensors;

● Range: 0.1~10t;

Alloy steel and stainless steel materials are optional;

Optional surface galvanizing process, wear-resistant and corrosion-resistant;

● Lightning protection and adjustable height;

● Integrated design, simple structure, easy installation;

● The weighing module can be customized according to user needs;

Jieman Technology has over2000Multiple cooperative clients with rich weighing solutions and successful cases in the aquaculture industry, working together with aquaculture equipment manufacturers to provide users with high-quality product solutions, helping equipment users improve product quality and production efficiency, reduce waste, and achieve win-win results.